Cov Kev Qhia Thoob Ntiaj Teb Kev Lag Luam Laser Laser Vuam Machine: Los ntawm cov ntsiab cai rau kev thov cov xwm txheej thiab kev paub zoo

Apr 28, 2025 Tso lus

I. BYES ntawm Laser Vuam Technology: Txhais thiab cov ntsiab cai tseem ceeb

1. Dab tsi yog laser vuam?

Laser Vuam yog precision vuam tshuab tshuab uas siv lub zog high-density leaser kab teeb (xws li fiber ntau lasers lossis disk lasers) li cov cua sov. Los ntawm kev tsom cov nqaj los ntawm lub lens rau ib qho chaw nrog lub cheeb ntawm {2}}.}. {3}}. Nws cov tub ntxhais tau txais txiaj ntsig kev dag nyob rau hauv cov kev muaj zog thiab muaj zog txhawb zog thiab muaj zog dua thiab siv tau yooj yim kom ua tiav nrog kev siv vuam.
What are the precautions when using laser welding machines?

2. Cov ntsiab lus tseem ceeb

Lub Zog Hloov: Lasers (piv txwv li, cov roj hluav taws xob fiber ntau) hloov hluav taws xob ua haujlwm (xws li arcon arc vuam, uas tsuas yog 5% {4 4}}%).

Thaum tshav kub kub kho cov tshuab ua: Nws tau muab faib ua "ua kom muaj cua sov lil ntawm { 5: 1).

Cov khoom siv tau sib xws: Nws tuaj yeem WELD hlau me xws li stainless hlau, txhuas, carbon hlau, tooj liab, thiab tuaj yeem ua tiav cov hlau sib txuas, piv txwv li, tooj liab-txhuas).

Ii. Cov ntsiab lus zoo ntawm Laser Vuam: Rov Ua Dua

1. Kev Khuv Xim: Micron-qib Precision Ua

Cov Chaw Pom: Los ntawm kev kho lub focal ntev thiab lub zog, ultra-zoo welds ntawm {}}. 1mm tuaj yeem ua tiav ntawm Cheebtsam hluav taws xob (xws li PCB nti pins).

Yog Tshaj Tawm: Ua ke nrog lub zeem muag cov txheej txheem (xws li CCD cov koob yees duab), lub koob yees duab vuam sib txawv tuaj yeem tswj tau qhov ± 0.5mm qhov tseeb ntawm kev tuav cov ntaub ntawv.

2. Kev Ua Haujlwm Tshaj Tawm: Muab cov khoom siv hauv vuam cov lus sib dhos

Ceev Kom Zoo Dua: Lub vuam ceev tuaj yeem mus txog {{{0} m \/ min (Argon arc vuam tsuas yog 0. {2}} m \/ min). Piv txwv li, thaum vuam 2mm stainless hlau daim hlau, laser vuam yog peb zaug sai dua Argon arc vuam thiab yuav tsum tsis muaj ncua kev sib tsoo.

Kev Sib Tw Hlau: Nws txhawb nqa docking nrog cov kab sib txawv thiab sib dhos cov kab, ua kom haum rau cov khoom lag luam loj, piv txwv li, txhua lub tsheb yuav tsum tau tshaj 5, {}}} welds).

3. Kev tsim kho kom zoo dua: Rov ua dua cov qauv vuam

Tsawg kawg-cuam tshuam cheeb tsam (hz): Qhov kev cuam tshuam kub-cuam tshuam li cas ncig ntawm Weld yog tsawg dua lossis sib npaug}. 5mm txhuas}. 5mm txhuas alloy phaj tom qab vuam yog<0.1mm), eliminating the need for additional correction processes.

Tsis muaj kev sib raug zoo: Tsis muaj kev sib ze vuam (tsis tas yuav siv vuam hlau lossis hluav taws xob) kom txhob muaj kev xaiv tsa motrusions thiab porosity. Lub zog Weld tuaj yeem ncav cuag ntau dua 90% ntawm cov khoom siv hauv paus.

4. Kev nthuav dav: muaj ntau yam cuab yeej muaj

{{0 {}} hauv -1 hom: High-end khoom txhawb txhawb ntau-ua haujlwm hloov ntawm "VUAM + ROIN + DUA KHO." Piv txwv li, tib lub cuab yeej tuaj yeem ua ntej laser ntxuav cov xim oxide ntawm ib qho workpiece thiab tom qab ntawd ua cov nqi precision ntau dua 30% ntawm cov khoom siv thev naus laus zis.

III. Daim Ntawv Thov Kev Ua Yeeb Yam Thoob Ntiaj Teb: Rov kho lub chaw tsim khoom lag luam

1. Tsheb tsim khoom lag luam: cov txheej txheem puv npo los ntawm lub cev mus rau roj teeb

Lub cev lub cev yuag: Laser tailor vuam vuam ntawm aluminium ib lub qhov rooj thiab cov kiv cua sib tw) txo qhov hnyav los ntawm 15%}} Cov ntaub ntawv ib rooj plaub: Tus neeg siv hluav taws xob German siv 3 000}} w laser vuam tshuab, nrog ib txoj kab ua tiav 100,000 welds ib hnub.

Roj Hmab Kev Nyab Xeeb: Sealing vuam ntawm lub zog roj teeb pob (xws li cov plhaub roj teeb ntawm Catl

Precision Tsav Ua: Vuam ntawm tsav lub cev muaj zog winding winding coils. Tom qab vuam 0. 3 hli enameled cov xov hlau, cov nqi tsis kam yog <5%, kom muaj kev ua kom muaj zog.

2. Electronics thiab Hluav Taws Xob Khoom Siv Hluav Taws Xob: Cov Cuab Yeej Cuab Yeej ntawm Micron-qib precision

Cov Neeg Siv Khoom Electronics: Seamless vuam ntawm txawb xov tooj thav duab (titanium alloy) thiab iav npog, nrog cov qauv zoo ntawm cov qauv siab.

Lithium roj teeb ntau lawm: Vuam ntawm tabs thiab aluminium ntawv ci (tuab 0. 1 hli), siv pulsed laser chaw vuam. Txhua qhov chaw Weld tsuas siv sijhawm 2ms, thiab ib txoj kab ntau lawm tuaj yeem tsim 500, {4 4}} roj teeb ntawm ib hnub.

Txuas vuam: VUAM UAS USB-C INFACE TERCINALS. Nrog rau qhov chaw uas lub taub ntawm 0. 2 hli, nws zam kev siv cov pins slag tsis huv ntawm cov nqi rau 99.9%.

3. AERSOSPACE: Tsuas yog kev xaiv nyob rau hauv ib puag ncig hnyav

Titanium alloy Cheebtsam: Overlap Vuam ntawm Aero-lub cav-lub cav nplooj (tuab { 100% ntawm cov tseem ceeb ntawm ib lub cav loj heev uas tau txais Laser Vuam.

Puas yog cov khoom siv sib txuas lus: Laser Broad Carbon Fiber ntau cov ntaub ntawv thiab hlau thau cov teeb meem kev ntxhov siab ntawm kev ua kom muaj kev ntxhov siab

4. Kho vajtse, chav ua noj, thiab chav dej: 重塑美观与效率

Cov Khoom Siv Hlau Stainless Hlau: Laser leeg vuam ntawm tog thiab kais dej, nrog weld dav ntawm 0. 3 hli. Qhov saum npoo muaj peev xwm ua tiav daim iav nyhuv tsis muaj polishing, ua ntau dua cov khoom siv tsib zaug piv rau Argon arc vuam.

Cov Chaw Sab Nraud: Handheld Laser Vuam ntawm Billboards thiab Steel qauv. Yog tsis muaj qhov xav tau kev tooling tsau, nws txhawb kev ua haujlwm siab (xws li nyob rau hauv vuam thiab kho} 'meter' hist cov nuj nqis.

5. Kev kho mob thiab cov hniav nyiaj hniav kub: kev sib xyaw ua ke zoo tshaj plaws ntawm precision thiab kev ua kom zoo nkauj

Cov Khoom Siv Kho Mob: Vuam ntawm stainless hlau rab koob rau cov koob txhaj tshuaj tiv thaiv kev kho mob, nrog cov ntaub so tawm tshiab (tawg), zam kev puas tsuaj rau tib neeg cov nqaij; Micro-vuam ntawm orthopedic kev cog lus (titanium alloy pob txha screws) nrog lub zog ntawm dhau 800mpa.

Nyiaj-kub ua: Vuam ntawm pob zeb diamond teeb tsa lub hauv paus. Qhov {0. 1 hli nplua cov nqaj muaj cov gemstones (xws li 18k kub, txo lub sijhawm ua rau txhua daim ntawm cov hniav nyiaj hniav kub rau 5 feeb.

6. Cov xwm txheej tshwj xeeb: "Tsis Muaj Sij Hawm Tub Rog" rau kev siv vuam

High \/ Tsawg Qhov Chaw Kub: Cov cuab yeej txij nkawm hauv -50 degree polar cheeb tsam thiab online vuam cov cheeb tsam thiab online vuam ntawm 200 degree siab kub-kub pipelines. Laser vuam machine muaj stably los ntawm dej txias tshuab, thaum lub sij hawm vuam tshuab tsis tuaj yeem ua haujlwm.

Flammable thiab khoom tawg: Vuam ntawm cov roj pipelines nyob rau hauv siab (siab tsawg dua lossis sib npaug rau 10mpa). Laser Vuam tsis muaj qhov qhib nplaim hluav taws thiab qis hluav taws xob, nrog rau theem kev nyab xeeb ntau dua li arc vuam.

IV. Kev Paub Pom Zoo: Cov lus qhia tswv yim los ntawm kev xaiv rau kev ua haujlwm

1. Yuav ua li cas xaiv qhov haum laser vuam tshuab?

Kev Xaiv Fais Fab:

Daim hlau nyias nyias (tsawg dua los yog sib npaug rau 2 hli): {1000 - 2000}}, cov qhov rooj steel hlau thiab Windows, xov tooj ntawm tes)

Nruab nrab-tuab daim hlau (2 - 5 mm): {2000 - 3000} w (piv txwv, lub cev tsheb, cov roj teeb)

Cov Ntaub Ntawv Tshwj Xeeb (Tooj, Titanium Alloy): 3000W + (yuav tsum tau vuam tob tob vuam)
NCO TSEG: Rau Handheld Vuam Machine, nws raug pom zoo kom xaiv cov fais fab hloov kho ntawm {}}}}}}}}}}}}}} w kom sib npaug.

Kev teeb tsa ntawm cov tseem ceeb:

Laser: Ua Ntej Fasters Fiber (nrog rau lub neej ntawm dhau 100, {}}}}}}} artical efficiency ntawm 30% +). Zam kev khoov ua ke (loj loj thiab nrog kev ua tau zoo ntawm tsuas yog 10%).

Kev Cua Txias: Cov cuab yeej siv hluav taws xob siab yuav tsum tau nruab nrog lub tshuab cua txias (dej kub tswj ± 1 degree, ntws tus nqi ntau dua lossis sib npaug rau 10L \/ min). Cua txias tsuas yog haum rau cov qauv nrog tsawg dua lossis sib npaug rau 500W.

Tswjhwm system: Xaiv cov qauv uas txhawb plc programming thiab yog nruab nrog touchscreens rau kev sib koom ua ke yooj yim nrog cov kab ntau lawm.

2. Cov Lus Qhia Txog Kev Lag Luam Tseem Ceeb: 5 Qhov Ceev Ceev Ceev

Kev tiv thaiv kev nyab xeeb: Hnav chav kawm 1 laser kev nyab xeeb tsom iav (nrog nthwv dej sib txuam lub cuab yeej tsim tawm, piv txwv li cov ntsiab muag tshwj xeeb rau 1064nm fiber ntau lasers). Teeb tsa lub teeb pom kev zoo nyob hauv thaj chaw vuam (lub teeb pom kev zoo dua lossis sib npaug rau 99%.

Focal ntev calibration: Ntsuas lub focal ntev nrog tsom ntsuas ntsuas ua ntej pib ua haujlwm txhua hnub (yuam kev tsawg dua lossis sib npaug}. 2 hli). Kev tsis huv ntawm lub lens tsom tau tuaj yeem ua rau lub zog txo ntawm ntau dua 20%, uas yuav tsum tau muab wiped nrog abusute ethanol.

Kev tiv thaiv roj: Thaum vuam ua kom nquag plias xws li txhuas thiab magnesium, txaus} l l \/ min) yuav tsum tau qhia kom tiv thaiv oxidation. Nitrogen tuaj yeem siv rau vuam hlau los txhim kho weld ci ntsa iab.

Workpiece pretricement: Tshem cov roj stains thiab oxide txheej (siv laser tu lossis khau khiab polishing). Qhov saum npoo roughness ra tsawg dua los yog sib npaug rau 12.5μm kom tsis txhob vuam txom nyem thiab hlawv-dhau.

Parameter kev hloov kho: Kuaj cov kev ua siab zoo los ntawm kev xeem Welds (tib cov ntaub ntawv thiab tuab). Cov ntaub ntawv sib txuas ntawm lub zog, ceev, thiab mem tes zaus (piv txwv li cov mem tes lim (piv txwv li ntawm vuam 2mm carbon hlau, ceev 2M \/ min, zaus 50z).

3. Txij Nkawm: Tus yuam sij rau kev txuas ntxiv cov khoom siv nyiaj

Tu Txhua Hnub:

Ntxuav lub vuam lub taub hau lens (so ib qho kev sib tw nrog Lens Daim Ntawv Dhuav nyob rau hauv ab abute ethanol kom tsis txhob khawb).

Txheeb xyuas cov dej dej txias ntawm cov dej txias (ntxiv dej txias

Ntub cov kev qhia cov kev qhia ntawm cov hlua khi ntawm Handheld Vuam ib hlis ib zaug (siv cov zaub mov roj ntsha (siv cov zaub mov-qib roj nplua nyeem kom tiv thaiv cov hlau pams).

Kev tu cev (peb hlis):

Replace the cooling water (it is recommended to use deionized water with a resistivity >10Moos khiav tawm tsam).

Calibrate the laser coaxiality (test with a target paper; adjust if the spot offset >0. 5 hli).

Tshawb cov hwj chim ua raws li lub laser (siv lub zog hluav taws xob

Txhaum cov lus ceeb toom:

When the equipment alarms for "high water temperature" (>30 Degree), "Cov cua qis" (tiv thaiv roj tiv thaiv<0.5MPa), or "abnormal laser power," stop the machine immediately for inspection to avoid damaging core components.

Tag

Muaj laser vuam tshuab tsis yog cov khoom siv tab sis cov tub ntxhais kev tsav tsheb rau kev tsim khoom. Los ntawm micron-qib hluav taws xob sib xyaw rau ntau-metre-ntev steel qauv, lawv rov qab kho cov ciaj ciam ntawm kev lag luam ntawm kev lag luam ntawm kev lag luam kev lag luam nrog kev ntsuas, ua tau zoo, thiab yooj. Nrog kev txhim kho thev naus laus zis thiab them tus nqi txo qis (cov nqi siv nyiaj tau los ntawm tsib xyoos dhau los Seb nws xaiv, kev ua haujlwm, kev paub txog kev paub tseem ceeb tuaj yeem ua rau nws muaj txiaj ntsig zoo, tso cai rau lub teeb tsim "kom zoo li yav tom ntej ntawm kev tsim khoom.
 
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